濕法無紡布:是(shi)將(jiang)置(zhi)於(yu)水(shui)介(jie)質(zhi)中(zhong)的(de)纖(xian)維(wei)原(yuan)料(liao)開(kai)鬆(song)成(cheng)單(dan)纖(xian)維(wei),同(tong)時(shi)使(shi)不(bu)同(tong)纖(xian)維(wei)原(yuan)料(liao)混(hun)合(he),製(zhi)成(cheng)纖(xian)維(wei)懸(xuan)浮(fu)漿(jiang),懸(xuan)浮(fu)漿(jiang)輸(shu)送(song)到(dao)成(cheng)網(wang)機(ji)構(gou),纖(xian)維(wei)在(zai)濕(shi)態(tai)下(xia)成(cheng)網(wang)再(zai)加(jia)固(gu)成(cheng)布(bu)。
濕法紡絲
濕法紡絲
wet spinning
化學纖維主要紡絲方法之一,簡稱濕紡。濕紡包括的工序是:(1)製備紡絲原液;(2)將原液從噴絲孔壓出形成細流;(3)原液細流凝固成初生纖維;(4)初生纖維卷裝或直接進行後處理。
將成纖高聚物溶解在適當的溶劑中,得到一定組成、yidingzhandubingjuyoulianghaokefangxingderongye,chengfangsiyuanye。yekeyoujunxiangrongyejuhezhijiededaofangsiyuanye。gaojuwuzairongjieqianxianfashengrongzhang,jirongjixianxianggaojuwuneibushenru,shidafenzizhijiandejulibuduanzengda,ranhourongjiexingchengjunyunderongye。zhenggeguochengsuoxushijianhenchang,rongzhangguochengdesududuirongjiesuduyouzhongyaoyingxiang。gaojuwurongyezaifangsizhiqian,xujinghunhe、過(guo)濾(lv)和(he)脫(tuo)泡(pao)等(deng)紡(fang)前(qian)準(zhun)備(bei)工(gong)序(xu),以(yi)使(shi)紡(fang)絲(si)原(yuan)液(ye)的(de)性(xing)質(zhi)均(jun)勻(yun)一(yi)致(zhi),除(chu)去(qu)其(qi)中(zhong)所(suo)夾(jia)帶(dai)的(de)凝(ning)膠(jiao)塊(kuai)和(he)雜(za)質(zhi)並(bing)脫(tuo)除(chu)液(ye)中(zhong)的(de)氣(qi)泡(pao)。在(zai)粘(zhan)膠(jiao)纖(xian)維(wei)生(sheng)產(chan)中(zhong),紡(fang)前(qian)準(zhun)備(bei)還(hai)包(bao)括(kuo)熟(shu)成(cheng)工(gong)序(xu),使(shi)粘(zhan)膠(jiao)具(ju)有(you)必(bi)要(yao)的(de)可(ke)紡(fang)性(xing)。
紡絲原液被循環管道送至紡絲機,通過計量泵計量,然後經燭形濾器、連接管而進入噴絲頭(帽)。噴絲頭一般采用黃金與鉑的合金或鉭合金材料製成。在噴絲頭上有規律地分布若幹孔眼,孔徑為0.05~0.08毫hao米mi。從cong噴pen絲si孔kong眼yan中zhong壓ya出chu的de原yuan液ye細xi流liu進jin入ru凝ning固gu浴yu,原yuan液ye細xi流liu中zhong的de溶rong劑ji向xiang凝ning固gu浴yu擴kuo散san,凝ning固gu劑ji向xiang細xi流liu滲shen透tou,從cong而er使shi原yuan液ye細xi流liu達da到dao臨lin界jie濃nong度du,在zai凝ning固gu浴yu中zhong析xi出chu而er形xing成cheng纖xian維wei。濕shi紡fang中zhong的de擴kuo散san和he凝ning固gu是shi物wu理li化hua學xue過guo程cheng,但dan某mou些xie化hua學xue纖xian維wei在zai濕shi紡fang過guo程cheng中zhong還hai同tong時shi發fa生sheng化hua學xue變bian化hua。例li如ru粘zhan膠jiao纖xian維wei,纖xian維wei素su黃huang酸suan納na分fen解jie成cheng為wei纖xian維wei素su再zai生sheng纖xian維wei。
濕法紡絲速度(指卷取初生纖維的第一導絲盤速度)由you於yu受shou溶rong劑ji和he凝ning固gu劑ji雙shuang擴kuo散san速su度du和he凝ning固gu浴yu的de流liu體ti阻zu力li等deng限xian製zhi,因yin此ci遠yuan比bi熔rong紡fang速su度du為wei低di。第di一yi導dao絲si盤pan的de線xian速su度du與yu紡fang絲si原yuan液ye的de擠ji出chu速su度du之zhi比bi稱cheng為wei噴pen絲si頭tou拉la伸shen比bi。濕shi紡fang拉la伸shen比bi一yi般ban為wei負fu值zhi、零,或是很小的正值,目的是提高成形過程的穩定性。
紡絲原液是兼具粘性和彈性的彈粘體。原液從噴絲孔壓出時,有孔口脹大效應(巴勒斯效應),使擠出細流的直徑大於噴絲孔孔徑。濕紡過程中,脹大比一般為1~2。
zaidiyidaosipandelashenlizuoyongxia,jichuxiliuzaiyueguozuidazhijinghouzhujianbianxi,xihuaguochengyizhichixudaoyuanyexiliuwanquanguhuaweizhi。shifangzhongxiliuzhijingdebianhuabujinshilashenxingbiandejieguo,erqiehaiyuzhiliangchuandiguochengyouguan。congpensitoudaoguhuadiandeyiduanfangchengweixianweichengxingqu,shixianweijiegouxingchengdeguanjianquyu。
shifangchushengxianweiyouyuhanyoudaliangyetierchuyurongzhangzhuangtai。dafenzijuyouhendadehuodongxing,erqiequxiangduhendi,qixingtaijiegouyufangsigongyitiaojianguanxijiweimiqie。xuanzehekongzhifangsigongyitiaojian,kezhidebutonghengjiemianxingzhuanghuoteshumaoxikongjiegouheteshuxingnengdexianwei。 濕紡有各種不同的成形方式,紡絲機也有各種不同的結構。例如有單浴法或雙浴法,有深浴法或淺浴法,有漏鬥成形或管中成形等.
濕shi法fa長chang絲si紡fang絲si機ji的de卷juan繞rao裝zhuang置zhi有you離li心xin罐guan式shi或huo筒tong管guan式shi。紡fang製zhi短duan纖xian維wei時shi通tong常chang采cai用yong紡fang絲si後hou處chu理li聯lian合he機ji,各ge紡fang絲si部bu位wei成cheng形xing後hou的de初chu生sheng纖xian維wei被bei集ji合he成cheng束shu,連lian續xu進jin行xing後hou處chu理li。
濕紡不僅需要種類繁多、體積龐大的原液製備和紡前準備設備,而且還要有凝固浴、循環及回收設備,其工藝流程複雜、廠房建築和設備投資費用大、fangsisududi,yincichengbenjiaogao。zhizaoqieduanxianweishikecaiyongshuwankongdepensitouhuojizhuangpensitoulaitigaoshengchannengli。yibanzhiyoubunengyongrongtifangsidehechengxianwei,lirujubingxijingxianweihejuyixichunxianwei,caishiyuyonggaojuwurongyeshifangshengchanqieduanxianweihechangsishu。 |